
INFLATABLE OPTIONS
Technical Differences between inflatable structure construction options
Inflatable structures use different construction methods. This guide explains the options used by Optix and helps you discuss a suitable design with our team. At Optix Structures, we have a few options in how inflatable structures are made.
Optix describes three inflatable construction methods: Air Flow, Sealed Frame and Air Beam. Each uses different inflation equipment and has different operating requirements.



Air Flow Inflatables Explained
The original method of inflatable structure design and production. The structure is inflated with a constant supply of air through integral fans. The air is drawn from the structure exterior and is expelled into the air cavity of the structure. The structure is designed to leak on the interior and exterior.
Constant power is required.
Structures that use this age-old method include our inflatable walls, inflatable Lunas, mobile exercise studios. We use a high tension tested and flame retardant ripstop material for our airflow inflatable structures.
Airflow structures have a twin cavity wall and roof which acts as a great insulator, both for temperatures and noise. This makes airflow structures perfect for meetings and conferences and warmer environments in outdoor events and also indoors for heated exercise spaces.
Sealed Frame Explained
A common method used in inflatable product design such as inflatable furniture and toys. Optix Sealed Frame structures are designed and produced using an integral air tube frame system that is heat and frequency welded together.
This framework is the base for the cover which includes the roof and walling system. The structure can be inflated by hand or electrical pump. Our sealed frame structures measure up to 8 metres in size. Once inflated these sealed air beam structures do not require power.
Air Beam Explained
The Sealed Air Beam inflatable structure method combines both the Air Flow and the Sealed Frame System.
The addition of the Air Beams increases the wind load of the structure and for extra structural safety, add a temporary fail safe in the event of loss of power.

Inflatable Technology Comparison
Option | Packed Size | Weight | Inflation Equipment | Inflation / Deflation Times | Running Power Required | Wind Speeds (ballasted) | Power Loss Structure Safety | Running Volume | Manufacture Time |
|---|---|---|---|---|---|---|---|---|---|
AIR FLOW | Regular | Regular | Fans | From 1 minute | From 6 amps | Up to 34mph | Via optional trussing | From 30db | From 1 week |
SEALED FRAME | Smallest | Lightest per m2 | Pump | From 1 minute | Not Required | Up to 37mph | Integral | Silent | From 3 week |
AIR BEAM | Largest | Heaviest per m2 | Pumps, Fans | From 15 minutes | From 4 amps | Up to 55mph | Integral | From 30db | From 3 weeks |
